News Archives - Excell Battery Co. https://excellbattery.com/category/news/ Custom Battery Pack Manufacturer Fri, 02 Jun 2023 00:46:37 +0000 en-US hourly 1 https://wordpress.org/?v=6.4.5 New Lithium Battery Regulations – The Aftermath of Recent Fires https://excellbattery.com/new-lithium-battery-regulations-the-aftermath-of-recent-fires/ https://excellbattery.com/new-lithium-battery-regulations-the-aftermath-of-recent-fires/#respond Mon, 29 May 2023 09:30:47 +0000 https://excellbattery.com/?p=2800 Rising Safety Issues The rise in popularity of E-bikes has brought about a surge in demand for lithium batteries, with the industry now a major consumer of lithium battery packs. However, with this increase in demand comes a new set Read the full article...

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Rising Safety Issues

The rise in popularity of E-bikes has brought about a surge in demand for lithium batteries, with the industry now a major consumer of lithium battery packs. However, with this increase in demand comes a new set of safety concerns which are leading to new regulations in the industry and a higher awareness of general battery safety requirements. In the case of E-bikes, these regulations aim to ensure the safety of both riders and the environment. As a result, manufacturers of E-bikes and lithium batteries must now adhere to stricter safety standards.

In New York City alone, E-bike fires occurred at a rate greater than one every two days during the first quarter of 2023 with at least five lives lost. As several of these fires occurred in high-rise residential buildings, hundreds of families were also displaced. The problem has become so bad that various building management companies are banning these kinds of batteries from their buildings. As a result, New York City has enacted legislation to require some minimum safety standards for electric bicycle systems, with more on the way.

Meeting New Requirements

The testing of any standard batteries, battery charge system or battery discharge systems usually involves several tests and certifications. All this testing and certification require an initial outlay for a battery or E-bike manufacturer of several thousand dollars for the certification alone. $50,000 would be a rough estimate of the cost for each system component. Ongoing fees to maintain the listing can run on the order of $10,000 per year. This is a significant cash outlay and is reflected in the pricing of the equipment that is tested and listed.

Cheaper battery packs and electric bicycle manufacturers cannot support this kind of expense. An inexpensive battery pack purchased off the internet may be defective and result in a premature failure or possibly tragically with a fire or explosion as a result. As a result, the quality of the suppliers of both the battery packages and cells now needs to be carefully considered.

Ways to Guard Against the Possibility of Battery Failure

  1. Always use a certified battery pack made by a reputable supplier.
  2. Always use the manufacturer’s designated charger and application.
  3. If the battery pack suddenly shows greatly reduced range/performance, dispose of it immediately.
  4. If the battery pack starts to get excessively hot during normal use, charging, or just sitting on a shelf, dispose of the pack immediately.
  5. Any battery pack that has been physically damaged should not be used. Cracked, broken, twisted, leaky or packs that have had their charging connections broken should be disposed of immediately.
  6. Do not leave battery packs to charge unattended. Most of the e-bike fires that have occurred are associated with being charged.
  7. Avoid cheap battery packs purchased over the internet. These are the most problematic battery packs.
  8. Avoid repairing E-bike batteries. Opening a battery pack and trying to repair them can be hazardous in and of itself. Worse, repairs can cause more problems than they fix. The battery management system could be damaged, or if cells are replaced in the pack are not of the correct type, disaster can result.
  9. Battery packs and electrical systems are not a good mix with water of any kind. Salt water is particularly bad. If a battery pack gets water into it, dispose of it immediately.

For details on the new regulations, their impact, and the process of meeting these requirements, Download our white paper on “New Lithium Battery Regulations – The Aftermath of Recent Fires.”

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Introducing Criterion 4.2 https://excellbattery.com/introducing-criterion-4-2/ https://excellbattery.com/introducing-criterion-4-2/#respond Tue, 28 Mar 2023 17:33:11 +0000 https://excellbattery.com/?p=2754 We are excited to announce the release of the latest update (4.2) to Excell Battery’s Criterion 4, the world’s most advanced battery monitoring system for downhole applications. Criterion 4 provides users with the capability to record MWD/LWD battery pack usage Read the full article...

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We are excited to announce the release of the latest update (4.2) to Excell Battery’s Criterion 4, the world’s most advanced battery monitoring system for downhole applications. Criterion 4 provides users with the capability to record MWD/LWD battery pack usage and the ability to analyze downhole conditions.

The Criterion 4.2 update consists of several new features and improvements, including:

  • a new dashboard Layout that displays an Active Time indicator, indicating the gauge’s total active time,
  • a Gauge Mismatch Notification will alert users of possible short circuits or disconnections between the gauge and the IFU upon connecting, which can help avoid potential safety hazards,
  • printable status reports,
  • a Memory Erase button that wipes event and data log data, but keeps historical minimum and maximum data points and scaling variables for each category,
  • updated Shock Averaging from average to peak settings for both axial and radial shocks. This change will ensure that extreme events recorded are accurately reflected.

Download the latest update here or inside the application. You may also see the Criterion 4.2 update’s full features list here.

 

About Criterion 4

Excell Battery’s world-leading Criterion 4 technology meets the requirements of oil and gas downhole tool users by providing complete information on downhole battery pack usage along with the capability to analyze downhole conditions. Complete with an intuitive user interface, The CR4 is integrated into batteries and provides users with capacity used, voltage, temperature, shock and vibration, rotation, and stick slip.

Criterion 4 provides several benefits:

Our advanced smart battery technology also includes Criterion software: a sophisticated, intuitive, easy-to-use application for accurate data access and analysis

Learn more about our Criterion App and CR4 key features.

 

Excell Battery’s North American Supply Chain Advantage

Excell Battery offers a broad range of battery technology and technical support services to our customers that involve engineering and design support for new and existing projects, UN Testing services, and comprehensive battery pack testing services in support of client-driven applied research and development projects.

With a close-knit North American engineering team, North American manufacturing, and primarily North American suppliers, we are able to oversee the entire design and production process with speed and efficiency unaffected by offshore complications.

For more information, please read about Excell Battery’s North American supply chain advantage

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Excell Battery Launches Criterion iQ Li-Ion Intelligent Battery Packs for Industrial, Medical and Utilities Applications https://excellbattery.com/excell-battery-launches-criterion-iq-li-ion-intelligent-battery-packs-for-industrial-medical-and-utilities-applications/ https://excellbattery.com/excell-battery-launches-criterion-iq-li-ion-intelligent-battery-packs-for-industrial-medical-and-utilities-applications/#respond Mon, 23 Jan 2023 23:15:33 +0000 https://excellbattery.com/?p=2694 Excell Battery, a subsidiary of Ultralife Corporation, today announced the launch of Criterion iQ, a cutting-edge intelligent Lithium-Ion battery pack designed for industrial, medical, and utility applications. This new technology includes features such as battery fuel gauge, state of health Read the full article...

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Excell Battery, a subsidiary of Ultralife Corporation, today announced the launch of Criterion iQ, a cutting-edge intelligent Lithium-Ion battery pack designed for industrial, medical, and utility applications. This new technology includes features such as battery fuel gauge, state of health monitoring, and real-time communications through SMbus, all housed in a compact and rugged casing.

Criterion iQ was developed to address customers’ demand for reliability in critical devices. It provides real-time, accurate battery state of health information, allowing for maximum device usability and reliability in applications where the devices’s operation is of paramount importance, such as medical and safety/PPE equipment, field instrumentation, and industrial environments with critical infrastructure such as utilities monitoring.

“Criterion iQ addresses the requirement for real-time communication and a detailed understanding of the device’s status,” explains Ian Kane, President & CEO of Excell Battery. “While this capability has previously been available for specific applications, Excell is now making it a standard feature that can be easily obtained off the shelf, eliminating the need for costly and time-consuming custom development.”

Criterion iQ Li-Ion battery packs are available with black box data logging, rugged hard-case housing, and can be customized to meet ATEX/HazLoc compliance requirements, making them suitable for challenging environments and regulatory requirements found in a wide range of industrial, medical, and utility applications. They are available in standard voltages and customizable versions and are designed and manufactured in North America.

An overview of the Criterion iQ Li-Ion Intelligent Battery Packs will take place in the technical webinar “The Next Generation of Intelligent Battery Packs” at 9 AM ET, 12 PM ET, Thursday, January 26.  Register here to participate.

About Excell Battery

Excell Battery has 37 years of experience as a leading OEM supplier for medical, industrial, and handheld instrumentation, oil and gas, LEV, and other advanced applications. With a full-lifecycle custom battery design process, including engineering development, volume production, standards certification, and recycling, Excell delivers a broad range of battery solutions that integrate its smart battery technology with cells from top global partners. Visit Excell Battery at https://excellbattery.com for more information.

 

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Excell Battery at ADIPEC 2021 https://excellbattery.com/excell-battery-at-adipec-2021/ https://excellbattery.com/excell-battery-at-adipec-2021/#respond Tue, 30 Nov 2021 14:45:09 +0000 https://excellbattery.com/?p=2309 This year, Excell Battery exhibited for the third time at ADIPEC (Abu Dhabi International Petroleum and Exhibition and Conference) from November 16th-18th. We had previously attended in both 2018 and 2019 and seen the opportunity to reach new customers, network Read the full article...

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This year, Excell Battery exhibited for the third time at ADIPEC (Abu Dhabi International Petroleum and Exhibition and Conference) from November 16th-18th. We had previously attended in both 2018 and 2019 and seen the opportunity to reach new customers, network with colleagues and learn about new products.

This year, the show was very informative and inspiring. It was also well-attended by several thousand visitors, all safely carrying vaccination cards and wearing masks in these exceptional times. We’ve seen dramatic growth in interest in Excell Battery’s products and capabilities since 2018,  and we experienced this first-hand at the show.

We’ve enjoyed the benefit of having our colleague and partner, Yahia Abdalrazzak, join us at the show. Yahia’s representation of Excell Battery in MENA has created inroads to new customers which have led to the success we’ve enjoyed in the region and we’re grateful for his support.

We’re looking ahead now to ADIPEC 2022. Please plan to join us again then!

Collage of photos from ADIPEC

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Reliable Source for Critical Components https://excellbattery.com/reliable-source-for-critical-components/ https://excellbattery.com/reliable-source-for-critical-components/#respond Tue, 09 Nov 2021 11:01:50 +0000 https://excellbattery.com/?p=2284 Avid gardener or not, most of us can relate to the adage, “get to the root” when looking for the source of a problem. The proverbial “root” in the manufacturing supply chain is the sourcing relationship. The sourcing of product Read the full article...

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Avid gardener or not, most of us can relate to the adage, “get to the root” when looking for the source of a problem. The proverbial “root” in the manufacturing supply chain is the sourcing relationship. The sourcing of product components is a manufacturing make-or-break step for successful assembly of the finished item. The most talented engineers and innovative product designs will be all for naught if a manufacturer cannot secure a reliable group of sourcing suppliers. The root of your supply chain is hidden from consumers, but the fruits of a solid supply chain will be felt when a new client adopts your product line.

From the rudimentary to the highly specialized, supply chain sourcing has been crucial since the beginning of the industrial world. Over that long history, there have been many hurdles along the way, but few events have rocked the manufacturing world as dramatically as the COVID-19 pandemic. The pandemic climate introduced unique challenges felt on a global scale. Manufacturers with pre-pandemic supply chain issues saw those problems amplify, forcing many companies to shutter their doors. Manufacturers with strong supplier partners were far better suited to weather the pandemic-sized supply chain storm. In the era of “social distancing,” there is intense pressure on the electronics industry in particular to provide products that connect people in remote work and social situations. 

While there will always be some level of risk in even the steadiest supply chain, finding suppliers with a healthy approach to managing risk offers the greatest security to manufacturers. At Excell, this is the approach we use whether we’re referring to engineering or manufacturing or smart recycling. With multiple facilities operating strategically throughout North America, we have a network with fail-safes for the fail-safes. Company-wide cross-training throughout all of our factories allows the flexibility to shift production capacity between different facilities. A wide footprint of production facilities should be a top consideration for manufacturers when assessing potential suppliers as it presents less of a risk for a bottle-neck situation with production pushed out from only one warehouse. 

Production capacity and warehouse spacing are only half the battle. Without a robust supply of product components and suitable alternatives, production lines will quickly grind to a halt. As one exec observed, “the industry’s motto has shifted from ‘Cash is King’ to ‘Stock is King’”. Smart inventory management involves not just the abundance of stock, but the ability to shift production based on material availability. We achieve this flexibility by identifying multiple component alternatives within our North American supplier network. Consequently, we can adjust production as needed without disruption to our end customer. Product components move easily between facilities with significantly reduced transportation costs in a North American-based circuit. 

Predictions for future supply chain disruptions might be murky at best, but aligning with predictable suppliers is the best success strategy for manufacturers. Leaning on the core principles of realistic risk management, adaptability and transparent operations, the search for a dedicated supplier will surely lead to the best partner for your business. 

 

Learn about mitigating risk to your battery supply chain

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Excell Battery Announces ISO 13485 Certification https://excellbattery.com/excell-battery-announces-iso-13485-certification/ https://excellbattery.com/excell-battery-announces-iso-13485-certification/#respond Wed, 17 Mar 2021 07:37:05 +0000 https://excellbattery.com/?p=2066 (Update 2022-03-15: Note that we are now certified by Intertek) We’re pleased to announce that Excell Battery has received ISO 13485:2016 certification from SGS for the design and manufacture of battery packs for medical device applications. “We’re very excited to Read the full article...

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(Update 2022-03-15: Note that we are now certified by Intertek)

We’re pleased to announce that Excell Battery has received ISO 13485:2016 certification from SGS for the design and manufacture of battery packs for medical device applications. “We’re very excited to receive ISO 13485:2016 medical certification, which ensures that our full end-to-end value chain is performing at the highest standard from a safety quality perspective,” said Ian Kane, CEO of Excell Battery.

Receiving the ISO 13485:2016 certificate is a significant milestone for Excell Battery. The achievement further confirms the safety and reliability of Excell Battery’s medical battery system design and supply for medical devices and equipment.

See our full press release.

About ISO 13485

ISO 13485:2016 was written by the International Organization for Standardization to support medical device manufacturers to ensure that their Quality Management Systems (QMS) meet regulatory requirements.

There have been three editions of the standard ISO 13485 since 1996 with ISO 13485:2016 being the most current edition. ISO 13485 is an internationally-recognized quality standard for the medical device industry and is considered a requirement for many firms offering medical device products. The certification ensures companies manufacture products that are safe for human health by establishing effective QMS.

When creating a battery that supports medical devices, human health is the top priority. Safety, reliability, uniformity, timely delivery and traceability of components are critical requirements for any battery pack, and these requirements are emphasized in the ISO 13485 standard.

Having the certification allows organizations to deliver top-quality medical devices that consistently meet customer and regulatory requirements while demonstrating an understanding of the medical field.

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Congratulations to CAE for receiving Health Certification its CAE Air1tm ventilator https://excellbattery.com/congratulations-to-cae-for-receiving-health-certification-its-cae-air1tm-ventilator/ https://excellbattery.com/congratulations-to-cae-for-receiving-health-certification-its-cae-air1tm-ventilator/#respond Fri, 16 Oct 2020 12:44:10 +0000 https://excellbattery.com/?p=2022 We are very proud to be one of CAE’s suppliers and support the production of 10,000 ventilators which will help medical personnel save lives. (https://www.cae.com/news-events/press-releases/cae-receives-health-canada-certification-for-its-life-saving-cae-air1-ventilator?utm_source=linkedin&utm_medium=social-media&utm_campaign=cae-air1-launch) Excell Battery is listed in the below press release as one of the more than Read the full article...

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We are very proud to be one of CAE’s suppliers and support the production of 10,000 ventilators which will help medical personnel save lives.

(https://www.cae.com/news-events/press-releases/cae-receives-health-canada-certification-for-its-life-saving-cae-air1-ventilator?utm_source=linkedin&utm_medium=social-media&utm_campaign=cae-air1-launch)

Excell Battery is listed in the below press release as one of the more than 130 Canadian suppliers chosen for the CAE Air1.

Quick facts from the article:

  • CAE Air1 ventilator is designed and manufactured in Montreal, Canada
  • The CAE Air1 ventilator has over 500 parts
  • More than 130 Canadian suppliers were chosen. To access the list of CAE Air1 suppliers / distributors/ collaborators in Canada: click here

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Excell Battery Delivers Speed and Agility in Uncertain Times https://excellbattery.com/excell_speed_and_agility/ https://excellbattery.com/excell_speed_and_agility/#respond Thu, 09 Apr 2020 20:03:34 +0000 https://excellbattery.com/?p=1648 The entire world has been thrown into a collective tailspin when COVID-19 morphed into a global pandemic. Together, we are living through an unprecedented crisis that is rife with uncertainty. As matters escalate, manufacturers of mission critical applications supporting COVID-19 Read the full article...

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The entire world has been thrown into a collective tailspin when COVID-19 morphed into a global pandemic. Together, we are living through an unprecedented crisis that is rife with uncertainty.

As matters escalate, manufacturers of mission critical applications supporting COVID-19 need partners that can easily ramp production to deliver product quickly ensuring source of supply.

Contact us: Email Us or Call: 1-708-668-6614

Manufacturing Operations

Because Excell is a critical supplier of products to both oil and gas and medical customers, our business is considered essential during this time. Our factories in North America will remain open and operational and positioned to respond fast to OEM requirements. The following Excell manufacturing facilities are operating at normal production levels and will continue to operate as needed to support our customers.

• Vancouver, Canada
• Calgary, Canada
• Mississauga, Canada
• Houston, TX USA

Given the current supply chain situation, it is more important now than ever before to partner with a supplier who can provide North American manufacturing to mitigate risk. Excell will continue to provide speed and agility during these times ramping production to meet our customers requirements.

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COVID-19 Medical Devices https://excellbattery.com/covid-19-medical-devices/ https://excellbattery.com/covid-19-medical-devices/#respond Fri, 27 Mar 2020 20:46:47 +0000 https://excellbattery.com/?p=1623 Excell Battery mitigates supply chain concerns supporting emergency battery demand for COVID-19 medical devices Excell Battery is proud to be a valued supplier responding quickly to the needs of medical device manufacturers supporting the COVID-19 pandemic including ventilators, air purifying Read the full article...

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Excell Battery mitigates supply chain concerns supporting emergency battery demand for COVID-19 medical devices

Excell Battery is proud to be a valued supplier responding quickly to the needs of medical device manufacturers supporting the COVID-19 pandemic including ventilators, air purifying respirators and more.  Excell provides medical device manufacturers the ability to diversify their supply chain with North American manufacturing facilities, mitigating supply chain risks.

Contact us: Email Us or Call: 1-708-668-6614

“I am very proud of our employees across our four factories for their commitment in supporting OEMs in need of urgent supply for COVID-19. They have and will continue to work hard during this pandemic to ensure we are supporting the needs of both patients and healthcare workers,” said Ian Kane, CEO.

Our team of dedicated employees in our factory’s sites in Canada and the US are working hard to deliver on urgent requests from the medical device OEMs supporting the critical medical devices for COVID-19 patients and healthcare workers.  Our employees in all factories are cross trained to assist and support each other for urgent ramps in volume.

Due to our in-depth experience and expertise in the oil and gas industry, Excell responds to urgent requests by ramping up suppliers and production capacity to fulfill customers’ requirements.

The World Health Organization (WHO) has called for uninterrupted supply chains, indicating that governments should commit to making available all necessary resources to combat COVID-19 with minimum delay and ensure that cross-border medical and other essential goods supply chains are able to function effectively and efficiently.

Excell Battery continues to play a key role in this and we are focused on ensuring we maintain a reliable supply chain. Our four factories in North America continue to operate, as we are determined to be an “essential businesses” through our supply of battery solutions.

 

 

 

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Excell COVID-19 Business Continuity Plan https://excellbattery.com/excell-covid-19-business-continuity-plan/ https://excellbattery.com/excell-covid-19-business-continuity-plan/#respond Tue, 17 Mar 2020 18:34:17 +0000 https://excellbattery.com/?p=1616 Dear Customer At Excell Battery, serving our customers is part of Our DNA. Nothing is more important than protecting the safety of our employees, customers and communities. We are closely monitoring the COVID-19 situation and taking steps to minimize risk Read the full article...

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Dear Customer

At Excell Battery, serving our customers is part of Our DNA. Nothing is more important than protecting the safety of our employees, customers and communities.
We are closely monitoring the COVID-19 situation and taking steps to minimize risk and manage the integrity of our business.

Excell Battery has implemented a Business Continuity plan (BCP) to ensure the continuity of operations in the event of an unplanned business interruption. Most of our supply chain is located in North America and the four Excell Battery factories are located in different North America geographies thereby reducing potential risk of business interruption.

We have also deferred nonessential business travel and are enforcing a stay-at-home protocol for anyone who is ill or has been exposed to someone who is ill.

Excell Battery have a proud track record of achievement and a long history of supporting our customers through turbulent times. We remain dedicated to helping our customers, colleagues and communities where needed.

We have experienced no interruptions in any of our operations to date and are fully able to respond to all our current customer commitments and welcome the opportunity to respond to any unexpected requirement that arises.

Cheers

Ian Kane CEO

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